Rack Safety Products

Punch Deck™ & Punch Deck Plus™

Specifications

  • 1-1/2″ high “B” deck profile
  • “Top Hats”: 3-1/2″ wide
  • “Valleys”: 2-1/2″ wide
  • Top Holes: 1-5/8″x 3″
  • Bottom Holes: 1-1/4″x 3-5/16″
  • 24″, 30″, 36″ widths
  • Trimmed female edge available
  • 26″ thru 144″ lengths
  • 3 thicknesses available
  • Requires tek screws at joints and corners
  • Fastens to step beam using tek screws

Punch Deck™

Fire Protection
Freight Savings
FM Global Approved

Punch Deck™ is a corrugated steel pallet rack decking with a 50% open surface area. Its design allows for better air circulation and optimal sprinkler access throughout the rack system. Unlike wire decking, Punch Deck™ features a smooth surface that reduces product damage and snagging. FM Approved since 2010, it meets current fire protection codes and offers a range of sizes and load capacities to fit nearly all pallet and cantilever rack types.

  • Fire Protection – 50 percent open area rack decking allows sprinkler water through to lower levels.
  • Product Friendly – Punch Deck’s smooth top surface reduces product hang-ups that can cause damage.
  • Ergonomically Designed – Hand stacked boxes slide on and off easily without catching.
  • Uniform Strength – Punch Deck’s repeating corrugations provide uniform strength across the entire shelf and minimize local surface distortions.
  • No Waterfall Edge – Punch Deck is flush with the top of the step beam allowing for easy labeling and bar coding on the face of the beam.
  • Freight Savings – Up to 3 times more square footage of Punch Deck can be shipped on a single truck than most other deck products.
  • Attractive Look – Bright galvanized finish gives your warehouse a sleek clean look that is easy to maintain.
  • FM Global Approved – Tested for Fire Protection in pallet rack decking.
  • Meets NFPA Standards – National Fire Protection Association 50% open pallet rack decking.

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Specifications:

Rack Depth = lb/sq. ft.

  36″ 42″ 48″ 50″ 54″ 60″ 66″ 72″
Punch Deck® 101 200 135 91 80 64      
Punch Deck® 201 225 194 130 115 91 70 50  
Punch Deck® 301 250 200 178 158 125 92 70 50

Rack Depth = kg/sq. m.

  915mm 1065 1220 1270 1370 1525 1676 1830
Punch Deck® 101 978 660 445 391 313      
Punch Deck® 201 1100 949 636 562 445 342 245  
Punch Deck® 301 1223 978 870 773 611 450 342 245

Available Widths:

*Combine to achieve desired rack shelf coverage.

Examples:

96″ = 2@30″ + 1@36″
108″ – 3@36″
144″ = 4@36″

Punch Deck Plus™

Fire Protection
Freight Savings
FM Global Approved

Punch Deck Plus™ is a steel rack decking solution combining a flat cap over corrugated Punch Deck™. Ideal for storing items with legs or wheels, it offers a smooth surface that prevents snagging while maintaining compliance with 50% open decking fire codes. Available in various sizes and load capacities, it fits easily into pallet or cantilever racks. The bright, galvanized finish provides a clean look and requires no maintenance.

  • Fire Protection – 50 percent open area rack decking allows sprinkler water through to lower levels.
  • Product Friendly – Punch Deck’s smooth top surface reduces product hang-ups that can cause damage.
  • Ergonomically Designed – Hand stacked boxes slide on and off easily without catching.
  • Uniform Strength – Punch Deck’s repeating corrugations provide uniform strength across the entire shelf and minimize local surface distortions.
  • No Waterfall Edge – Punch Deck is flush with the top of the step beam allowing for easy labeling and bar coding on the face of the beam.
  • Freight Savings – Up to 3 times more square footage of Punch Deck can be shipped on a single truck than most other deck products.
  • Attractive Look – Bright galvanized finish gives your warehouse a sleek clean look that is easy to maintain.
  • FM Global Approved – Tested for Fire Protection in pallet rack decking.
  • Meets NFPA Standards – National Fire Protection Association 50% open pallet rack decking.

Get a Quote

Recommended Products

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Flue Guard™

Flue Keeper™

Shelving Safety Straps